Sourcing Quality Parts from India
Sourcing Quality Parts from India
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wire harness processing equipments

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Wire Harness Processing Equipment Manufacturer in India

4Minds Solutions is a leading manufacturer and integrator of automated wire harness processing machines, serving top-tier automotive and electronics harness manufacturers  who are global OEMs. We design and build custom machines to optimize processes like cutting, stripping, crimping, twisting, sealing, testing, and insertion with unmatched speed, accuracy, and reliability.

Whether you’re producing complex wiring systems for vehicles, appliances, or control panels, our machines are built to reduce cycle time, eliminate human error, and enhance quality in high-volume harness production lines.

Automated solutions for cutting, crimping, twisting, testing, and sealing of wire harnesses—built for speed, precision, and reliability in production.

WIRE Cutting & Stripping Machines

  • Fully automatic wire cutting and insulation stripping
  • Multi-core cable support with programmable wire lengths
  • Servo-controlled feeders for high speed and accuracy
  • Compatible with PVC, Teflon, XLPE, and braided wires

WIRE CRIMPING MACHINE

  •  Pneumatic and servo-driven crimping machines
  • Quick-change die sets for various terminals
  • Integrated pull-force monitoring and crimp height adjustment
  • Suitable for automotive, power cable, and signal harness terminals

WIRE Twisting machines

  • Wire twisting machines with adjustable pitch and speed
  • PVC and cloth taping systems with programmable length and overlap
  • Ideal for EV battery cable harnesses and noise-sensitive assemblies

Dummy seal Insertion & Grommet expander Machines

 

  • Robotic and pneumatic wire insertion units into connectors
     
  • Automated grommet pushing and expansion systems
     
  • AI-based detection for dummy plug identification and rejection
     

WIRE Testing & Inspection Systems

 

  • Continuity testers for multi-circuit harnesses
     
  • Push-Pull test machines (as per OEM specs like 20–50N range)
     
  • Vision inspection systems for terminal presence, polarity, and wire color
     
  • Leak test machines for sealed wire harnesses
     

Industries We Serve

Benefits of Using Our Wire Harness Machines

Benefits of Using Our Wire Harness Machines

  🚗 Automotive: Body harnesses, battery cables, EV power circuits, door modules
🚜 Off-Highway Vehicles: Heavy-duty engine harnesses, dashboard assemblies
🖥️ Electronics: Consumer appliance wiring, control panel harnessing
🚆 Railways & Metro: Long-run cable harnessing for power and signaling
🔌 Energy & Telecom: Solar inverter wiring, telecom cabinet interconnects

Benefits of Using Our Wire Harness Machines

Benefits of Using Our Wire Harness Machines

Benefits of Using Our Wire Harness Machines

  •   Increased throughput with high-speed cycle times
  •  Modular and customizable platforms 
  • Reduced operator fatigue and fewer manual errors 
  •  Data logging and process traceability 
  •  Easy integration into existing harness lines and conveyors 
  •  100% inline inspection and testing options.

Services We Offer

Why Leading Wire Harness Companies Trust 4Minds

Why Leading Wire Harness Companies Trust 4Minds

  • Application study and cycle time feasibility 
  • Complete machine design (mechanical + electrical + software)
  • Prototyping and in-house testing with customer samples
  • On-site installation, commissioning & training
  • AMC and remote diagnostics support

Why Leading Wire Harness Companies Trust 4Minds

Why Leading Wire Harness Companies Trust 4Minds

Why Leading Wire Harness Companies Trust 4Minds

  • 20+ years of machine design and automation expertise 
  •  Delivered systems to industry leaders in wire harness.
  •  In-house mechanical, electrical, and software integration team 
  •  Proven designs with cycle times < 8 seconds for typical harness operations 
  •  Support for IATF 16949 / ISO 9001-compliant harness processes 
  •  After-sales service and AMC support across India

Request a Robotic Automation Proposal

Looking to automate your manufacturing, testing, or material handling process with precision robotics? Let 4Minds Solutions build a custom solution that transforms your efficiency, safety, and cost structure.

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4minds Solutions Pvt Ltd

Greater Noida, Uttar Pradesh, India

Open today

09:00 am – 05:00 pm

  • Home
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  • Material Handling System
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  • Special Purpose Machines
  • Supplier Management
  • ADI & SG Iron Castings
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  • About Us
  • Our Team

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